Research database

EMPOWER - Eco-operated, Modular, highly efficient, and flexible multi-POWERtrain for long-haul heavy-duty vehicles

Duration:
48 months (2027)
Principal investigator(s):
Project type:
UE-funded research - HE - Global Challenges - Climate, Energy and Mobility
Funding body:
COMMISSIONE EUROPEA
Project identification number:
101096028
PoliTo role:
Partner

Abstract

EMPOWER addresses in full the expected outcome and scope of the HORIZON-CL5-2022-D5-01-08 topic by delivering two flexible, modular, and scalable zero-emission heavy-duty vehicles (ZE HDV) belonging to the VECTO vehicle group 9 (6×2 rigid trucks), with a gross vehicle weight equal or above 40 tons. One vehicle is powered by a Fuel Cell (FC) system and has a driving range of 750 km, while the other is powered by a battery-electric powertrain, and has a driving range of 400 km. Both vehicles will be delivered at TRL 8 by the end of the project (end of 2026) and are expected to approach the market by 2029. Within its technical activities, EMPOWER will: • design, implement and deliver technology bricks: (1) a modular vehicle system architecture, (2) a modular low-voltage E/E architecture, (3) a FC system with high reliability and extended operational lifetime with a modular energy storage, (4) a highly efficient e-axle, (5) an optimised thermal- and energy management, (6) an optimised HVAC system featuring CO2 as refrigerant and infrared heating panels, (7) an electrified distributed braking system, (8) digital twin models of the demonstrators, (9) an innovative Human Vehicle Interface for optimised control of the vehicle systems, featuring Vehicle-to-Grid communication and eco-routing, (10) a fleet management system for the integration of ZE HDV into the fleet, (11) an overall LCA and TCO assessment, and (12) the operation of a green hydrogen infrastructure for ZE HDV. • demonstrate the driving range and real-world operation performance of the two ZE HDV in five different long-haul and regional distribution use-cases, including cross-border corridors between different European member states. The modular and scalable EMPOWER technology is transferable to VECTO vehicle groups 4, 5, and 10, and it is designed to achieve thetotal c ost of operation parity against the conventional 2020 baseline diesel truck by 2030, targeting a production volume above 10,000 vehicles/year.

Structures

Partners

  • AUSTRIAN INSTITUTE OF TECHNOLOGY GMBH - Coordinator
  • Iveco spa
  • FPT INDUSTRIAL S.P.A.
  • IFP ENERGIES NOUVELLES A Public Industrial and Commercial Establishment
  • Lead Tech srl
  • VILLINGER GMBH
  • FUNDACION CIDETEC
  • CT Engineering GmbH
  • Gruber Logistics S.p.A.
  • BREMBO SPA
  • ISTITUTO PER INNOVAZIONI TECNOLOGICHE BOLZANO SCARL
  • AIR LIQUIDE FRANCE INDUSTRIE
  • FPT Motorenforschung AG
  • POLITECNICO DI TORINO
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Keywords

ERC sectors

PE8_11 - Sustainable design (for recycling, for environment, eco-design)
PE8_6 - Energy processes engineering

Sustainable Development Goals

Obiettivo 7. Assicurare a tutti l’accesso a sistemi di energia economici, affidabili, sostenibili e moderni|Obiettivo 8. Incentivare una crescita economica duratura, inclusiva e sostenibile, un’occupazione piena e produttiva ed un lavoro dignitoso per tutti|Obiettivo 12. Garantire modelli sostenibili di produzione e di consumo|Obiettivo 13. Promuovere azioni, a tutti i livelli, per combattere il cambiamento climatico*

Budget

Total cost: € 26,958,933.25
Total contribution: € 18,052,313.00
PoliTo total cost: € 496,563.00
PoliTo contribution: € 496,563.00

Communication activities