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LA4SiC - Laser Annealing process for 4H-SiC crystal quality enhancement

Duration:
01/12/2025 - 30/11/2026
Principal investigator(s):
Project type:
University research - TechToMarket
Funding body:
ATENEO
Project identification number:
10521
PoliTo role:
Sole Contractor

Abstract

The increasing demand for high-power and high-frequency electronic devices has driven significant research into wide-bandgap semiconductors, particularly 4H-Silicon Carbide (4H-SiC). The quality of the 4H-SiC wafer substrate significantly impacts the performance and yield of subsequent epitaxial growth and device fabrication. Current methods to reduce defects still have imperfections and do not always guarantee a quality result. This project introduces a novel laser annealing method specifically designed to enhance the crystallinity of 4H-SiC wafer substrates prior to epitaxial growth. The proposed method utilizes a dedicated laser process performed in a controlled atmosphere to achieve localized heat treatment on the thin surface layer of the 4H-SiC wafer.

This targeted energy delivery allows for efficient defect recovery in the critical near-surface region without the need for extensive bulk heating. By precisely controlling the laser parameters, such as wavelength, power density, and scan speed, the annealing process can be optimized to effectively reduce or eliminate surface and near-surface defects, including dislocations, stacking faults, and point defects, which can subsequently propagate into the epitaxial layer and degrade device performance. The primary advantage of this localized laser annealing approach lies in its potential to significantly improve the quality of 4H-SiC wafers, leading to higher yields and reduced waste in semiconductor production. By addressing defects at the substrate level before epitaxial growth, the formation of detrimental defects in the active device layers can be minimized. This research will involve the design and optimization of the laser annealing process parameters, followed by thorough characterization of the treated 4H-SiC wafer substrates using characterization techniques to assess the improvement in crystallinity and the reduction of defect density.

People involved

Structures

Keywords

ERC sectors

PE2_11 - Lasers, ultra-short lasers and laser physics
PE8_9 - Production technology, process engineering
PE7_2 - Electrical engineering: power components and/or systems

Sustainable Development Goals

Obiettivo 13. Promuovere azioni, a tutti i livelli, per combattere il cambiamento climatico*

Budget

Total cost: € 90,000.00
Total contribution: € 90,000.00
PoliTo total cost: € 90,000.00
PoliTo contribution: € 90,000.00